Fiber-To-The-Home Cable Production Line – Advanced Manufacturing System
Did you know that contemporary glass-fiber cable systems are capable of running at rates of up to 190 m/min? Such remarkable performance results from innovative production methods engineered for high-speed production.
Such setups are developed to process various cabling forms, such as drop cables and tight buffered cables. The streamlined form factor, often under 26 m, suits them well for contemporary plants.
Incorporation into smart factory systems secures uninterrupted operations. Via MES/ERP connectivity, these SZ stranding line production lines deliver unmatched accuracy and productivity. This makes them a top choice for enterprises striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Efficient production systems play a vital role in meeting the growing need for steadfast connections. Such mechanisms are designed to create top-grade glass-fiber cables that drive modern networks. By leveraging modern innovations, they guarantee exactness and rapidity in each phase of the production.
Defining the FTTH Production Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating FTTH drop cables. Such cables are made up of naked fibers secured with steel or FRP, merging with protective sheathing. Consequently, it forms a long-lasting and high-performance option for high-speed internet connections.
It supports diverse substances, including PVC, LSZH, and PE plastics. This versatility confirms it accommodates varied market demands. Furthermore, the quad-head fiber payout mechanism offers exact tension management, keeping accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its exactness and productivity. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are reshaping the process by which optical fibers are manufactured. Our advanced equipment combines accuracy, productivity, and innovative solutions to deliver superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Fundamental to our operation is a specialized 50mm extruder designed for precise material distribution. It secures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fiber cable sheathing line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Upside |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP System Compatibility | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies brings significant advantages to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Value Proposition |
|---|---|
| 7-9km/h Output | High productivity |
| Efficient Power Usage | Cost savings |
| ≤0.02dB/km Loss | Enhanced signal quality |
| 1000mm Working Height | Enhanced operator comfort |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.